Where to use GRAPHALLOY^®

                Table of Contents

• General Industrial
                 where long lasting service is required in hard to
                 lubricate places

• Pumps -- Vertical and Horizontal Pumps
                  especially run dry pumps, and pumps handling
                  low viscosity fluids

• Other Submerged Applications 
                  mixers, centrifuges, dye baths, plating lines,
                  steam seals, steam cleaning, traveling screens

• For Food Applications requiring FDA acceptance
                  bakery ovens, ice machines, processing and
                  packing lines

• For High Temperatures
                  dampers, bakery and industrial ovens, kilns,
                  furnaces, dryers, louvers, lehrs, steam seals
                  (click here to see case histories of high temperature applications)

• For Low Temperatures
                  cryogenic, packaging lines, liquid gases

• For High Speeds
                  high speeds with low loads, dental drills

• For High Loads
                  steel mills, valves

• For Current Carrying applications
                  plating and anti-static

• In Vacuums
                  high altitude and industrial processes

• Custom Designed bearing for your application

General Industrial Applications

GRAPHALLOY bushings reduce maintenance and downtime.

GRAPHALLOY is a self lubricating material and operates as a bearing without additional lubrication.  These long-wearing bushings never need lubrication.  Solid GRAPHALLOY is not simply a surface coating; it's self-lubricating  properties do not deteriorate with wear. Because no grease or oil is used, these bushings do not attract dust or foreign matter. GRAPHALLOY bushings and bearings eliminate oil and oiling schedules; prevent oil or grease damage to products; operate in inaccessible locations or where maintenance is difficult to perform.

GRAPHALLOY Bushings can eliminate fire hazards; operate intermittently and unattended over long periods; operate where machines must be steam cleaned. They will not "spark" are recognized as safe bearings in the explosives industry, or in explosion prone dusty atmospheres.

GRAPHALLOY bushings are available in over 100 grades with specific properties that meet a wide range of engineering solutions and specifications. The most used GRAPHALLOY materials are babbitt, copper, bronze, nickel, and silver.  We also offer FDA accepted grades for food contact equipment.
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For PUMP bushings and case/wear rings
GRAPHALLOY bushings and case rings can improve the reliability and efficiency of your pumps.  In horizontal and vertical pumps, non-galling GRAPHALLOY does not seize or gall if run dry or with marginal lubrication.  The GRAPHALLOY fitted pump is able to survive upsets, dry running, loss of suction, slow roll on standby and other transient conditions that would damage a conventionally fitted pump.

Plastics, such as PEEK, may enable a pump to run dry briefly without a catastrophic crash, but generally a rebuild of the pump will be required, including replacement of the thermoplastic parts.  GRAPHALLOY enables the pump to run dry and survive - restart or continue operating often without loss of performance or the need to replace the GRAPHALLOY parts.

Pumping low lubricity fluids, hydrocarbons, liquid gases, or hot water can be especially difficult for a metal-on-metal pump; GRAPHALLOY solves the problem.   Using GRAPHALLOY also allows closer clearances often gaining efficiency improvements, reduced vibration and reduced NPSH requirements.

GRAPHALLOY provides design freedom, improves pump efficiency and improves reliability.   For more information about GRAPHALLOY in pumps click here.
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In Other Submerged Applications
GRAPHALLOY bushings are used in water, hydrocarbons, chemical and fuel oil pumps, meters, mixers, and rotary filters.  GRAPHALLOY is also used for submerged bushings in cleaning fluids, weak acids, and alkalis. The textile dyeing and paper/pulp industries employ GRAPHALLOY bushing extensively. GRAPHALLOY is not soluble in most industrial liquids.

GRAPHALLOY is a preferred material for steam seals and for equipment that must be steam cleaned.  No lubrication to wash away.

As Bushings or Seals in water pumps, gasoline pumps, spray pumps, meters,  foot bearings, mixers, dye jigs, food and pharmaceutical equipment, bleaching and washing tanks, and rotary filters; even in molten metals.  
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In FOOD Applications
GRAPHALLOY food grades have been accepted by the FDA and a specific grade has been accepted by the NSF for use in a food machinery application.  GRAPHALLOY has been used for years in bakery ovens, dryers, grills, bottling plants, and packaging equipment - - anywhere grease and oil might fail or be too messy.  GRAPHALLOY steam cleans over and over with any loss of performance.

For more information on Food Applications Click Here.
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At HIGH Temperatures
GRAPHALLOY is ideally suited to applications where temperatures are too high to permit the use of oil or other lubricants. GRAPHALLOY will not soften at high temperatures or extrude under load. Many grades are suitable for temperatures to 750^o F in air, special grades give good service up to 1000^o and higher in non-oxidizing atmospheres.

Plastic bearings, with high coefficients of thermal expansion, cannot maintain clearances or fail due to deformation.  GRAPHALLOY conquers these problems.

Use GRAPHALLOY as bushings in bakery and industrial ovens, glass plants, conveyors, dryers, kilns, kiln cars, stokers, soot blowers, oil guns, gypsum board and veneer dryers ...  Wherever temperatures are too high to permit the use of oil or greases. 
(click here to see case histories of high temperature applications)
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At LOW TEMPERATURES
Cold (to minus 450 F.) does not affect GRAPHALLOY Bushings handling liquid gases or liquid oxygen. There is no lubricant to congeal or solidify. GRAPHALLOY does not become brittle at low temperatures as plastics do.
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For HIGH SPEEDS
GRAPHALLOY Bearings are used in high speed air lubricated, gas, water, steam, gasoline, and JP4 fuel lubricated bearings. Air lubricated GRAPHALLOY Bearings have operated at 100,000 rpm.
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For HIGH LOADS
Severe vibrations and heavy loads causes grease and oil to be squeezed out of ordinary bearings with resultant metal-to-metal contact.  This is "no problem" for GRAPHALLOY because there is  no grease or oil!  Other materials deform under load. 
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For CURRENT CARRYING applications
GRAPHALLOY Bushings conduct current in welders, radar, rotary joints, high frequency furnaces, and in plating lines. GRAPHALLOY material is  non-welding has solved many current carrying problems! Currents to 13,000 amps, have been carried.
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In VACUUMS
Special GRAPHALLOY grades are available for vacuum, high altitude and space applications.  Low moisture content in the environments makes this an especially challenging application.
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Custom Designed Bearings for your equipment?
Most of our bearings are produced to a custom design for a specific application.  Whatever your application, our engineers have wide experience with industrial machinery of all types; more than likely we have already developed a solution for a similar application. 

When you have the design freedom to use a standard bearing or  pillow block, we have a large selection of standard GRAPHALLOY parts  with immediate availability.   Otherwise, let us design a solution with you. 

Call, email, or use the inquiry form to get us working with you to solve your immediate problem. 
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Links to other GRAPHALLOY pages

ISO 9001:2000 Certified
 
Graphite Metallizing Corporation
1050 Nepperhan Avenue
Yonkers, NY 10703 U.S.A.
Tel: 914-968-8400  Fax: 914-968-8468
www.GRAPHALLOY.com

email:  sales@graphalloy.com

Copyright © 2004 Graphite Metallizing Corp.                                                               12/07/04